FIFO System Radio Shuttle Pallet Rack
Designed with dual access aisles (loading face and picking face) to enable strict First-In, First-Out inventory rotation. Perfect for food processing and expiration-sensitive goods.
Remprack Storage Solutions Co., Ltd. designs and manufactures radio shuttle racking systems that convert wasted aisle space into maximum pallet capacity. Utilizing self-powered radio shuttle carts operating inside deep storage channels, forklift operators remain at the lane face, significantly speeding up cycle times while protecting rack structures from collision damage.
Our radio shuttle racking achieves up to 85% volume utilization, making it the ideal solution for cold storage facilities, food and beverage logistics, chemical distribution, and fast-moving consumer goods (FMCG) warehouses.
Explore our factory-direct radio shuttle options, tailored to your exact warehouse layout, throughput demand, and load profile.
Designed with dual access aisles (loading face and picking face) to enable strict First-In, First-Out inventory rotation. Perfect for food processing and expiration-sensitive goods.
Semi-automated shuttle matrix equipped with obstacle-detection lasers, automatic lane repositioning, and wireless remote control interface with WMS integration capabilities.
Maximizes floor area by removing internal forklift aisles. Allows deep storage lanes with custom guide rails for heavy-duty pallets up to 1,500 kg per load position.
Factory-direct custom modular system. Configurable upright profiles, beam levels, safety stoppers, and custom epoxy powder coat color finishes.
Engineered for multi-shift, high-frequency operations. Features fast travel speeds (up to 1.1 m/s loaded) and quick swap battery systems for continuous duty cycle.
Specialized low-temperature electrical components and anti-condensation coatings designed specifically for sub-zero freezers down to -30°C.
Remprack Storage Solutions Co., Ltd. builds every radio shuttle system according to verified structural calculations and heavy-duty industrial requirements.
| Parameter | Specification Detail |
|---|---|
| Load Capacity | 500 kg to 1,500 kg per pallet position |
| Travel Speed | Unloaded: 1.0 - 1.2 m/s | Loaded: 0.8 - 1.0 m/s |
| Battery Type & Operating Time | Lithium Iron Phosphate (LiFePO4) 24V/40Ah | Up to 8-10 hours continuous operation |
| Operating Temperature Range | Standard: -10°C to +45°C | Cold Storage Version: -30°C to +40°C |
| Structural Materials | High-grade cold-rolled steel Q235B / Q355B (EN 10025 standard) |
| Control Interface | Wireless handheld RF remote control (Operating range up to 50 meters) |
| Safety Mechanisms | Obstacle avoidance sensors, anti-collision bumpers, end-of-lane limit switches, low-battery alarm |
| Design Standards | FEM 10.2.02, RMI, ISO 9001, CE Certified |
Compare how shuttle racking compares to alternative dense pallet storage methods to determine the right ROI for your facility.
| Racking Type | Space Utilization | Stock Rotation | Forklift Risk | Selectivity |
|---|---|---|---|---|
| Radio Shuttle Racking | (85%) | FIFO or LIFO | Low (Forklift stays in aisle) | Medium (Per Lane) |
| Drive-In Racking | (65-70%) | Strictly LIFO | High (Forklift enters rack) | Low |
| Push Back Racking | (60-65%) | Strictly LIFO | Moderate | Medium (2-5 Deep) |
| Selective Pallet Rack | (40-45%) | 100% Selective | Low | 100% Direct Access |
Since 2006, Remprack Storage Solutions Co., Ltd. has delivered over 2,000 successful warehouse projects across 85+ countries. Every structural beam, guide rail, and upright column is produced in our 40,000 m² Nanjing manufacturing plant under ISO 9001 quality management.
Fully compliant with CE mark, TUV safety audits, ISO 9001 quality standards, and ISO 14001 environmental management systems.
High-precision automated cold roll-forming lines ensure tight tolerances on shuttle guide rails, preventing derailment and operational jams.
We perform full material tensile testing and weld inspections on every batch, backing our installations with a decade of structural protection.
Send us your warehouse CAD drawing or rack dimension requirements. Our structural engineers will return a complete 2D/3D layout proposal and factory quote within 24 hours.