Remprack Storage Solutions Co., Ltd. engineers and manufactures industrial push back racking systems designed for high-density warehouse storage. Push back racking allows pallets to be stored 2, 3, 4, 5, or 6 deep per lane while using a single aisle for loading and unloading (LIFO - Last In, First Out stock rotation). By eliminating internal forklift aisles, push back racking increases pallet storage density by up to 75% compared to standard selective pallet racking.
Our systems feature heavy-gauge nested trolley carts resting on inclined precision steel rails. When a forklift loads a pallet, it gently pushes the existing pallet back to expose the next cart beneath. Gravity automatically glides pallets forward to the picking face when a pallet is removed.
Engineered for high-volume SKUs requiring deep lane consolidation. Smooth gliding trolley carts ensure stable movement for heavy unit loads up to 1,500 kg per pallet.
Custom structural upright frames and step beams designed for food & beverage, cold storage, and chemical logistics hubs with high-throughput demands.
Specially manufactured with low-temperature bearings and hot-dip galvanized finish to endure severe freezing environments down to -30°C.
Every push back racking layout is engineered by Remprack Storage Solutions Co., Ltd. according to international structural design standards (including FEM 10.2.02 and RMI standards). We analyze beam deflection, frame loading, seismic zones, and forklift clearance to deliver safe storage installations.
| Parameter | Specification / Standard |
|---|---|
| Storage Lane Depth | 2, 3, 4, 5, or 6 Pallets Deep |
| Load Capacity per Pallet | 500 kg to 1,500 kg (Customizable for heavy loads) |
| Upright Column Profiles | 80×60, 90×70, 100×70, 120×95, 140×95 mm |
| Cart System Structure | Nested structural steel carts with low-friction sealed bearings |
| Stock Rotation Mode | Last-In, First-Out (LIFO) |
| Operating Temperature | Ambient temperature down to -30°C (Freezer grade) |
| Quality Certifications | CE, ISO 9001, ISO 14001, TUV Rheinland |
| Manufacturing Standards | High grade Q235B / Q355B cold-rolled structural steel |
Stores more pallets per square meter compared to selective racking by consolidating forklift aisles into single access faces.
Forklifts never enter the storage rack structure, significantly reducing frame impact risks compared to drive-in racking.
Each level and lane can store a different SKU, providing higher selectivity and inventory control than traditional drive-in systems.
Precision-milled cart wheels and inclined rails ensure effortless push-back motion without binding or pallet jamming.
Ideal for freezer warehouses where cubic space cost is high, offering dense storage with minimal thermal loss area.
Backed by strict raw material testing, automatic robotic welding lines, and complete export quality inspection.
Remprack Storage Solutions Co., Ltd. operates a modern 40,000 m² manufacturing base equipped with automated continuous cold roll-forming lines, 3D laser cutting equipment, and automatic electrostatic powder coating lines. All push back rack components undergo strict tensile testing, weld penetration checks, and coating thickness measurements before loading into export containers.
Contact our engineering specialists today to get a customized CAD warehouse layout design and competitive factory direct pricing for your project.
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