Heavy-Duty Steel Platform Mezzanine
Independent structural steel platform utilizing heavy-duty H-beams and columns. Supports heavy machinery, administrative offices, or bulk pallet storage with large column clear spans.
20+ YearsRacking manufacturing since 2006
85+ CountriesProjects across 5 continents
Certified QualityCE · ISO 9001 · ISO 14001 · TUV
10-Year WarrantyEngineered for long service life
Factory-Direct Warehouse Space Solutions
Custom Engineered Industrial Mezzanine & Multi-Tier Racking Systems
Remprack Storage Solutions Co., Ltd. is a recognized OEM & ODM manufacturer specializing in heavy-duty mezzanine floors, multi-level shelving platforms, and steel structure lofts. Designed to double or triple usable warehouse footprint without costly building construction, our mezzanine platforms provide ideal vertical storage for logistics hubs, e-commerce distribution centers, automotive parts depos, and industrial manufacturing plants worldwide.
Rack-Supported Mezzanine System
Utilizes heavy pallet racking or longspan upright frames as floor deck supports, seamlessly integrating pallet storage below with high-density manual order picking above.
Steel Structure Decking Mezzanine
Customizable decking configurations including solid checkered steel plates, perforated panels for sprinkler flow, mesh decking, or high-density timber plywood.
Multi-Tier Loft Platform System
Multi-level walkway platform designed for high-SKU inventory picking, e-commerce fulfillment, spare parts centers, and multi-tier manual cart storage.
Structural Integrity & Safety
Engineered for Safety, Load Stability & International Compliance
At Remprack Storage Solutions Co., Ltd., every mezzanine design undergoes rigorous Finite Element Analysis (FEA) and static structural verification according to FEM 10.2.02 and EN 15512 international standards. Constructed from certified high-tensile Q235B and Q355B structural steel, our platforms guarantee exceptional load stability, seismic resistance, and long-term durability.
- Uniform Distributed Load (UDL): 300 kg/m² to 1,500+ kg/m²
- Custom Height & Column Grid up to 12 meters clear height
- Safety Accessories: Handrails, safety kick-plates, swing pallet gates, and anti-fall mesh
- Certified Quality: CE, ISO 9001, ISO 14001, and TUV factory audited
Technical Parameters
Mezzanine & Multi-Tier Racking Specifications
| Specification Parameter | Rack-Supported Mezzanine | Structural Steel Platform |
|---|---|---|
| Primary Structural Steel | Q235B Cold-Rolled Profile Steel | Q355B Heavy Hot-Rolled / Formed H-Beams |
| Load Capacity (UDL) | 300 – 800 kg / m² | 500 – 1,500+ kg / m² |
| Column Span | 3.0m to 6.0m spacing | 6.0m to 12.0m wide spans |
| Structure Height / Levels | 2 to 4 Storage Levels | 2 to 3 Levels |
| Decking Material Options | Solid Checkered Steel Plate, Perforated Steel Deck, Steel Bar Grating, High-Density Plywood Decking | |
| Surface Finish | Thermosetting Epoxy Powder Coating (Custom RAL Colors) or Hot-Dip Galvanized for Outdoor/Cold Rooms | |
| Access & Safety Options | Modular Steel Staircases, Pallet Drop Safety Gates (Up-and-Over / Sliding), Perimeter Handrails, Goods Lifts | |
Industry Applications
Optimized Storage Solutions Across Key Sectors
E-Commerce & Retail Fulfillment
Provides multi-tier manual picking walkways and carton shelf storage, multiplying pick faces and accelerating order fulfillment efficiency.
Third-Party Logistics (3PL)
Creates multi-functional warehouse zoning, separating heavy bulk pallet storage below from value-added sorting and packaging operations above.
Automotive & Manufacturing
Ideal for organized auto spare parts inventory, tool cribs, assembly lines, and elevated plant administrative office space.
Manufacturing Process
End-to-End Engineering & Export Services
Consultation
Review clear heights, UDL requirements, and floor traffic patterns.
3D CAD Design
Detailed CAD layout design optimizing column layout and floor utilization.
FEA Calculation
Static load calculation ensuring compliance with safety standards.
Precision Fabrication
Automated roll-forming, robotic welding, and durable powder coating finish.
Export Packing
Component labeling, bundle packing, and container loading for global shipping.
Installation Support
Comprehensive CAD manuals, numbered steel members, and engineer technical guidance.
Frequently Asked Questions
What is the lead time for custom mezzanine floor production?
Our standard manufacturing lead time for industrial mezzanine structures is 15 to 25 days depending on the square meter area and customization requirements. Comprehensive engineering drawings and static calculation reports are provided prior to production commencement.
How do you ensure structural safety and load compliance?
Every mezzanine designed by Remprack Storage Solutions Co., Ltd. complies with FEM 10.2.02, EN 15512, and ISO 9001 guidelines. We perform Finite Element Analysis (FEA) to ensure beam deflection remains strictly within L/200 to L/300 safety limits under maximum design payload.
What decking option should I choose for my mezzanine floor?
Solid steel plates provide maximum durability for heavy cart traffic; perforated steel decking allows light and sprinkler water penetration for fire compliance; steel bar grating offers maximum ventilation and lighting; high-density plywood decking provides an economical quiet surface for light manual picking.
Do you provide OEM and ODM manufacturing services for local rack distributors?
Yes. We regularly manufacture OEM structural components, columns, main/secondary beams, and decking for racking distributors, system integrators, and engineering contractors around the world.
Maximize Your Warehouse Vertical Storage Today
Contact our engineering specialists for a complimentary CAD floor plan layout and factory-direct quotation.