Custom OEM Mobile Storage Racking Factories & Factory

To prepare an accurate 2D/3D CAD layout and structural quotation, we require: (1) Warehouse building floor plan drawings (CAD or PDF) showing clear height under trusses/sprinklers, column grids, and floor layout; (2) Pallet dimensions including width, depth, and overall height including load (e.g., 1200mm x 1000mm x 1500mm H); (3) Maximum weight per pallet (e.g., 1000 kg/pallet); (4) Operating temperature range (standard ambient vs. cold room down to -30°C); (5) Forklift model, reach height, and minimum turning radius; and (6) Any local seismic design requirements (e.g., zone acceleration parameters).

Motorized mobile racks transfer immense concentrated wheel loads onto the warehouse concrete floor slab. Floor concrete must typically meet minimum compressive strength standards of C30/37 or 4000 PSI, with reinforced slab thickness generally between 150mm and 250mm depending on total bay load. Floor levelness must follow VDMA 36610 or DIN 15185 specifications. Ground rails can either be cast directly into concrete during new building construction or retrofitted into precision-cut floor slots anchored with non-shrink epoxy grout.

Safety is paramount in mobile storage design. Our custom OEM mobile racks feature a multi-layered safety circuit compliant with ISO 13849-1 (PL d). Safety components include: (1) Continuous photoelectric light barriers running along the floor edge of every mobile base to detect feet or fallen goods; (2) Access protection light curtains placed across aisle entry points that instantly trip an emergency stop if a pedestrian or forklift breaks the beam while a carriage is in motion; (3) Mechanical impact bumpers with limit switches; and (4) Audible warning horns combined with flashing LED beacons activated during base movement.

Yes. All structural steel elements (upright frames, beams, bracing) manufactured by Remprack carry a comprehensive 10-year product warranty under standard operating and load guidelines. Electrical components (Siemens PLC, SEW drive motors, SICK optical sensors) carry standard 2-year manufacturer warranties. Our factory operations, welding procedures, and dynamic structural calculations are certified to CE, ISO 9001, ISO 14001, and TUV Rheinland standards.

Standard manufacturing lead times for customized heavy-duty mobile racking projects are typically 25 to 35 business days from final approval of engineering CAD drawings and deposit receipt. Shipping duration varies by destination port (e.g., 14-20 days to Southeast Asia, 25-35 days to Europe and North America). All rack components are export-packed using heavy-duty steel strapping, edge protectors, and waterproof plastic wrapping to prevent damage during ocean transit.

Absolutely. Cold storage is one of the primary applications for motorized mobile racking. For cold-room operations, we utilize specialized low-temperature Q355D steel grades, IP65-rated moisture-sealed electrical motor enclosures, low-temperature synthetic lubricants inside gearboxes, heating strips inside PLC control boxes to prevent internal condensation, and heavy-duty polyurethane or forged steel wheels designed for smooth operation on cold rails without cracking.