China Best Automated Pallet Storage System Manufacturer & Supplier

To prepare a precise structural blueprint, FEM 10.2.02 deflection calculation, and cost quotation, our engineering team requires:
1. Architectural Drawings: CAD floor plan showing clear building height under trusses, floor slab load capacities (kN/m²), column grids, and obstacle clearances.
2. Pallet Specifications: Pallet dimension (W x D x H, including cargo overhang), wood/plastic type, bottom runner orientation, and maximum gross payload weight (kg per pallet).
3. Material Handling Equipment: Existing or planned forklift types, maximum mast lifting height, turning radius, or specifications for AGV/AMR interfaces.
4. Throughput & SKU Profile: Total number of distinct SKUs, daily pallet turnover rate (inbound/outbound per hour), and preferred inventory strategy (FIFO vs. LIFO).
5. Environmental Conditions: Ambient warehouse temperature, seismic zone acceleration factors, or corrosive chemical presence.

All structural steel profiles used by Remprack are cold-rolled from high-grade structural steel (Q235B and Q355B equivalent to S235JR and S355JR under European standard EN 10025). Structural calculations are executed using finite element analysis (FEA) software adhering strictly to EN 15512, FEM 10.2.02, and RMI 2012 specification standards. For projects located in active seismic zones (e.g., Chile, Japan, West Coast USA, Turkey), we engineer reinforced baseplates, heavy-duty floor anchor bolts, double-profile upright tie-beams, and custom diagonal back-bracing systems to withstand site-specific peak ground acceleration (PGA) forces.

A Semi-Automated Radio Shuttle System utilizes a battery-powered shuttle vehicle remote-controlled by a human forklift driver. The forklift places the shuttle into the desired rack channel and loads the pallet onto the shuttle; the shuttle then autonomously transports the pallet inside the deep lane.
In contrast, a Fully Automated 4-Way Shuttle System integrates self-navigating 4-directional shuttles, vertical pallet lifts, and software control systems (WCS/WMS). Shuttles travel longitudinally and laterally across the entire racking matrix, automatically changing levels via vertical lifts without any manual forklift intervention.

Standard manufacturing lead time for custom engineered pallet racking systems ranges from 20 to 35 business days following structural drawing approval and deposit receipt. Components are bundled securely using steel strapping, protective corner edge guards, dynamic wooden saddles, and moisture-proof plastic wrap designed for multi-week transoceanic container transport. Beams and uprights are optimized for 40ft High Cube (40HC) container packing to maximize shipping volume and prevent transit damage.

Yes. As a primary manufacturer, we provide comprehensive OEM/ODM manufacturing services to international logistics equipment dealers, system integrators, and rack brand distributors worldwide. We can customize upright pitch increments (e.g., 50mm, 75mm, 76.2mm / 3-inch teardrop profiles), dynamic beam hook connector shapes, custom RAL powder coating colors, private brand labeling, and specialized client packaging requirements.

Every shipped system includes comprehensive, clear 3D assembly manuals, structural layout drawings, and step-by-step installation videos. For large-scale automated projects, Remprack offers on-site installation supervision by experienced structural project engineers. All structural components carry a 10-year warranty covering manufacturing defects and structural material failures under specified load parameters. Replacement structural components or spare shuttle parts are dispatched via express freight when required.